Charcoal has been a reliable source of fuel for centuries, and while wood was the most commonly used raw material, investors have discovered other valuable sources. One of the most widely utilized materials is coconut shell, which may seem like a waste product, but with the right machine, operators have been able to produce high-quality charcoal for local and industrial purposes. Moreover, the use of coconut shell charcoal promotes the recycling of waste materials that would otherwise contribute to pollution. Beston coconut shell charcoal machine efficiently performs two essential processes: drying and carbonizing, ensuring a smokeless operation with zero pollution. Let's delve into the detailed procedure.
The coconut shell charcoal machine consists of various components, each playing a specific role. The first stage of production is preheating. Coconut shells, upon disposal, retain excess moisture. The preheating phase eliminates this unwanted moisture by subjecting the shells to the required temperature. The furnace is responsible for this task, operating under high temperatures. The operator feeds the shells into the chamber for thorough drying and subsequent carbonization. Given the high heat involved, safety measures must be in place, and the temperature will continuously rise until reaching the desired level.
Once the heat is sufficiently high, the coconut shells undergo pyrolysis, a process that generates gas, known as flue gas. This gaseous product is directed through a designated area for further purification. The flue gas purification device eliminates impurities such as sulfur, which can be toxic if released into the atmosphere. After purification, the gas moves to the self-contained burning section for additional heating and carbonization.
During the heating process, the coconut shells produce flue gas and ash. The final products undergo thorough sieving to remove any unwanted materials. The presence of ash could compromise the quality of the final product. The ultimate goal is to form briquettes with an ash content below 2.5%. The powdered charcoal is further processed to ensure a consistent texture. It is blended with a natural binder, such as tapioca starch at a 4% ratio, ensuring uniform binding. The starch ensures that the briquettes remain intact during pressing and transportation.
The machine operates with the help of a pressing briquette system, which can feature either an automatic or manual slicing or molding system, depending on your specific requirements. The shape of the briquettes can be tailored to suit your preferences and customer needs. The coconut shell charcoal produced can be utilized for various purposes, including heating for leisure, industrial use, or household needs such as shisha and barbeques.
A significant quantity of coconut shell charcoal requires a minimum of a 40 ft container, making it suitable for large-scale production or output. It is crucial to prioritize safety measures, as the carbonizing furnace operates under high temperatures. Additionally, equipment should be in place to capture any air that might escape into the atmosphere, preventing any form of pollution. As highlighted above, the coconut shell charcoal machine is a superior solution that recycles waste materials into high-quality products. The process is not only safe but also sustainable, contributing to a greener and more environmentally friendly future.
留言列表
Waste to Energy Indonesia 
